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Heavy-Duty Automated Vertical Storage System for Industrial Facilities
Industrial facilities that manage large, bulky, and heavy components often struggle with inefficient storage layouts, wasted floor space, and time-consuming manual retrieval processes. Traditional shelving and pallet racks require significant aisle space and force workers to spend valuable time searching for items, climbing ladders, and manually handling heavy materials.
Modula One Ton is a heavy-duty automated vertical lift module (VLM) designed to store and retrieve extremely heavy materials while maximizing warehouse space and improving operational efficiency.
By transforming unused vertical space into high-density automated storage, Modula One Ton helps warehouses, manufacturing facilities, and industrial operations handle heavy parts with greater precision, safety, and speed.
With a net load capacity of up to 2,200 lbs per tray and an overall unit capacity exceeding 132,000 lbs, Modula One Ton is engineered for demanding environments where heavy parts, large tools, and bulky components must be stored securely and accessed quickly. By leveraging vertical space rather than expanding across the warehouse floor, the system can reduce the storage footprint by up to 90% compared to traditional shelving, freeing valuable floor space for production lines, staging areas, or additional operations.
Instead of requiring employees to walk through aisles searching for parts, Modula One Ton uses a goods-to-person automation principle. Trays are automatically retrieved and delivered to the operator at an ergonomic height, allowing workers to access items safely and efficiently while significantly reducing travel time and physical strain.
This approach not only increases productivity but also helps improve inventory accuracy, safety, and operational control, making Modula One Ton a smart investment for organizations that depend on reliable access to heavy materials.
Heavy Duty Storage Space
Over 2,000 lbs net load capacity per tray for any size
Safety
Powered integrated external bay for safe and quick accessibility
Improve Efficiency
Dual delivery for increased productivity
Real Estate Benefit
Maximize use of the vertical space in your facility
Security
Only authorized operators can access the Modula Automated Warehouse
Inventory Control
Inventory records are updated in real time
Save up to 35% in Taxes by using Federal Tax Section 179
Maximize Space and Storage Density
Traditional shelving systems spread inventory across large floor areas, limiting usable workspace. Modula One Ton vertical storage systems use vertical space to dramatically increase storage density while reducing the floor footprint of stored inventory.
By consolidating storage vertically, facilities can reclaim valuable floor space for:
- Additional production lines
- Assembly stations
- Work cells
- Shipping or staging areas
For facilities where space is at a premium, Modula One Ton automated storage enables significant operational expansion without building additional square footage.
Faster Picking with Intelligent Inventory Management
Modula One Ton vertical lift modules integrate with Modula Co-Pilot, an intuitive touchscreen interface that guides operators through every picking and restocking process.
When combined with Modula WMS, facilities gain powerful inventory management capabilities:
- Real-time inventory tracking
- Reduced picking errors
- Faster order fulfillment
- Improved stock visibility
- Secure operator access control
This integration allows businesses to maintain accurate inventory records while significantly improving order processing speed.
Improve Worker Safety and Operational Efficiency
Modula One Ton automated storage systems eliminate these risks by delivering trays directly to an ergonomic “golden zone” work height.
Operators remain safely at ground level while the system retrieves items automatically.
Designed for Heavy Industrial Inventory
Unlike many automated storage solutions, Modula One Ton is engineered specifically for large, heavy, and bulky materials.
The reinforced tray structure supports demanding industrial applications such as:
- Heavy tools
- Industrial components
- Machinery parts
- Automotive assemblies
- Large maintenance equipment
This heavy-duty capability makes Modula One Ton vertical lift modules ideal for facilities where traditional storage systems struggle to safely handle large loads.
We can help you find the best solution! Call 1-800-466-9561
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